The setup of assembly line differs depending upon a variety of factors. The output level of a facility influences the selection of assembly line printer as well as the setup of assembly line. The type of the products which are being printed also influences the setup of the assembly line. The selection of the printer also depends upon a manufacturer’s unique needs. The TIJ (thermal inkjet) printers, CIJ (continuous inkjet) printers, case-coding printers are some of the commonly installed printers on the production line of a manufacturing unit.
Each type of industrial printer has an array of useful features capable of fulfilling the unique needs of each user. For example, the TIJ printers are compact printing machines. They can be easily installed on any assembly line. The modern TIJ printers are fitted with user-friendly features making it easier for anyone to use the printers. However, this type of printing machine is suitable for small-to-medium workload. They can be used print the packaging dates, best-by dates, QR codes and other important data onto the products or packaging. The disposable ink cartridges are used with TIJ printers along with intuitive computer interfaces. A TIJ printer does not require a lot of maintenance and its compact size makes it extremely portable. It can be installed on different assembly lines based upon varying requirements.
A variety of inks can be used with the TIJ printer. Therefore, this type of industrial printer can be used for encoding on different types of surfaces (non-porous, semi-porous or porous). They can print on flexible or rigid plastics, glass, cardboard or aluminum with equal efficiency. However, TIJ printers are not suitable for industrial operations that require higher output. The CIJ (continuous inkjet) printers are used in this scenario. The CIJ printers are larger than the TIJ printers. They use tanks filled with ink instead of using cartridges filled with ink. The ink is electrified using negative charges being expelled through a vibrating print-heat. The CIJ printers can print on different types of substrates similar to the TIJ printers. However, it can print quicker than the TIJ printers.
This type of assembly line printer is suitable for a production line that is used to move the primary packaging at rapid pace. The larger size makes the CIJ printer suitable for being used at one place. It cannot be carried around similar to a TIJ printer. The case-coding printer is another variant of inkjet printer which is used to print on the secondary packaging.
This type of industrial printer follows the same working principle of a CIJ or TIJ printer. However, the density of the ink that is used with the case-coding printer is higher than the ink that is used with CIJ or TIJ printer. Thus, the barcodes and encoded characters printed using a case-coding printer have more clarity in comparison to the print quality of CIJ or TIJ printers. For more information visit here: Factronics USA
Monday, 11 April 2022
Different Types of Assembly Line Printer Following The Inkjet Printing Method
Monday, 4 April 2022
What Are The Different Types of Industrial Printing Equipment?
Industrial printing equipment uses different processes and techniques to make communication effective. The ink prints on a printing medium or substrate like plastic, cloth, or paper via machinery. The application of pressure on the substrate transfers ink to the medium on the inked movable type platform. Modern-day printing equipment makes the preservation and transfer of scientific findings, knowledge, and historical records possible and easy. Bigger machinery is ideal for big-time or heavy-duty printing projects. Medium and small equipment works well for businesses of compatible sizes. The heavy-duty industrial printing equipment prints through the hours for a bulk output.
Digital printing machinery
These work well for medium and short jobs that require fine print, quality, high clarity, and a vibrant quality of images. It provides a find and cost-effective printing solution with a quick turnaround time. The digital printer works well for desktop, variable data, commercial printing, advertising, sleeking, architectural design, on-demand, fine art, and photo printing solutions.
Ink-jet printing
Such industrial printers use inkjet technology to create digital images by propelling the ink droplets on substrate, plastic, or paper. This ranges from inexpensive and small consumer models and professional high-end machines. Compared to the other industrial printing equipment using this is easier. It is a quick starter and prints great images quietly and without any warm-up time. The compact design of the printer makes it fit in small spaces.
Embossing machine
This is perfect for products requiring fine printing on different mediums. You can create three-dimensional images on materials like textiles, paper, and metals. Besides, it adds to the appearance of the aluminum foils and accommodates different substrates using embossing modes.
Screen printers
Such versatile printers are compatible with various surfaces like plastic, ceramics, glass, textile, metal, wood, and paper. This industrial printing equipment gives the desired results irrespective of the thickness, size, and shape of the substrate. This gives exciting effects not possible with other printers because it contains different inks and dyes that are solvent, solvent plastisol, water, water plastisol, and UV curable. Stencil use creates sharp-edged images.
This printing equipment is an economical way to print nameplates, signs, t-shirts, labels, large volume articles, and shirts. Create full-color prints and graphics like display stands and posters in large batches with the screen printers. Other names for this type of printing process is silk-screening or serigraphy and this prints images on CDs and DVDs.
Flexographic machine
This is the modern-day letterpress version used earlier for printing on corrugated cardboard. Used in the packaging industry this produces clear, high quality, and fine impressions on the substrate of your choice. This industrial printing equipment offers easy adaptation and simple operation and uses water-based ink. It prints on materials like acetate films, papers, plastics, and foils. For more information visit here: Factronics USA
Monday, 20 December 2021
Applications of The Fiber-Optic LASER Metal Engraving Machine & Portable LASER Marking Machine
You need a metal engraving machine to print the logo of your brand or important data regarding the products. These details are printed in order to prevent duplication of the products and to create separate identity for each product that is sold by your business. There are different types of machines to engrave important data regarding a business or product on the metal surface. These machines operate differently and they are available in varying sizes. Therefore, you can select an engraver based upon the unique needs of your business, your budget or your convenience. For example, you may use the laser engravers, dot-peen engravers or CNC engravers to inscribe important data on the metal surface.
All types of engraving machines have unique sets of advantage and disadvantage for the users. The metal engraving machine, which uses an optical fiber cable (made of silica glass) in order to guide the LASER beam, can engrave details on any type of metal. The LASER beam generated by this type of machine is more precise in comparison to other types of engraving machines that use LASER beam. The LASER beam becomes straighter and smaller due to being guided by the fiber cable. Therefore, the images or texts look well aligned when being engraved by a fiber-optic LASER machine. These machines can engrave the desired markings with excellent precision and can efficiently complete the task.
A metal engraving machine that uses fiber-optic laser is a powerful device since uses advanced pumping technology. You may use this type of engraving machine to inscribe upon different types of metal, such as bronze, brass, silver, platinum, gold, stainless-steel, copper, aluminum or tungsten. It is also possible to engrave the medical-grade alloys and certain types of plastics (PVC, ABS, PE and PP) using the fiber LASER based engraving machines. These machines are fitted with advanced air-cooling mechanisms. Hence, there is no need for maintenance. They are environment friendly due to using no harmful chemical.
The color of the metal surface may change after coming in contact with the LASER beam. Thus, the marked texts or images may appear in different shades. However, the shade of the engraved marks depends upon the type of the material. It cannot be controlled by the metal engraving machine. You may even use a portable laser marking machine to inscribe upon the metal surface and non-metal surface. The majority of the engraving machines have been designed to operate from one place. These machines cannot be used to engrave large or heavy items since these items cannot be moved for the purpose of marking.
A portable metal engraving machine that uses LASER beam for marking can be used in this scenario. They have been designed to move around when marking and can be used to mark large components, such as machinery cabinet, pipes (metal or PVC), tubes, parts of lifting equipment etc. For more information visit here: Factronics USA
Thursday, 11 November 2021
How Does A Metal Engraving Machine And X-Ray Inspection System Help Businesses?
The x-ray inspection systems and metal engraving machines have become essential in different industries. They serve different purposes. The x-ray inspection systems are used in food industries to look for contaminants in frozen or packaged food. This type of inspection system is also used at public transport depots to look contraband, such as drugs, guns or explosives. An electric tube generates X-ray in this type of inspection systems. It is used to find contaminants in the food or illegal objects at public transport depots.
A detector measures the degree of radiation in x-ray inspection systems and the conveyor belt is located below the detector. The x-rays are attenuated to a higher degree in high density products and to a lower degree in the low-density products. This detector can transform the remaining radiation into an electrical signal. Thus, the system can represent the differences in the density of the inspected items. The products of higher density appear darker and the low-density products appear lighter on the x-ray image.
The x-ray inspection systems can find contaminants or contrabands in this manner. These machines are used to check that quality of the edibles as well as the safety of the passengers. On the other hand, the metal engraving machines are used to prevent any type of duplication. They are used to print logos, bar-codes or other data regarding a business or product that is made of metal. The logos and bar-codes are engraved on various products by the manufacturing companies to prevent their duplication and to prevent the sale duplicated products.
There are different types of metal engravers that operate using different techniques. For example, a metal engraving machine may use concentrated beams of LASER in order to etch or engrave on the metallic surface. These engravers can also be used to print the products made of plastic. These machines can precisely engrave any image based upon the requirements of a manufacturer or distributor. The LASER engravers are available in different sizes and can be easily operated. There are large machines as well as portable LASER engravers of small size.
Some engraving machines use hardened pins in order to engrave images on the metallic surface. The pin of a dot-peen/dot-pin metal engraving machine is made of carbine and lasts for years. The automatic dot-peen engravers can carve numerous dots per second and the engraved texts, logos or bar-codes are made up of a collection of dots. Thus, the dot-peen engravers can print at a rapid speed which results in low-cycle time on the assembly line. These engravers are fitted with a software solution which controls the movement of the pin enabling the machine to engrave the desired logos, bar-codes or texts on different products. Some businesses use CNC engraving technology to etch various texts or images on metallic surface. For more information visit here: Factronics USA
Wednesday, 27 October 2021
Parameters To Consider While Buying The Metal Engraving Machine
It usually becomes an indecisive task when you decide to add new machinery to the inventory as part of the manufacturing setup. The difficulty level gets a notch higher when the investment is high. Something like the Metal Engraving Machine will be a capital type of machinery. Therefore, it will be accountable for the execution of all major production tasks. It implies that the machine should be excellent at qualitative and productive levels. The decision-making process will be comparatively challenging, and you must know about the parameters to consider for the process.
Nature of the task
Above all, the primary factor will be the kind of work that you intend to do using the Metal Engraving Machine. Of course, it depends on the nature of your business. Does that mean you will be only concentrating on the sheet metal cutting? Or will it be a part of a greater assembly that will cut the components on the go? Once you have successfully determined the job, you can opt for the right machine. A clear understanding of your requirements will help a lot in the long run. You can actually find the appropriate fit for the company.
Capacity of production
The next critical factor playing a vital role in the decision-making is the load you are planning to exert on the Metal Engraving Machine. How much production are you expecting from the machine? If this is a plan to maximize the production rate, then you have to specify the need to the manufacturer of the machine. It will also help the seller to provide you with the right options that will match the requirements. If you have already got a high number of production units, then there may not be the need to buy a machine with a higher load capacity.
Calculate the budget
If this is going to be a new venture, it is natural that you are on a tight budget, and sometimes, the machine can be more expensive than the pre-conditioned and assigned amount. In such a case, you need to settle for a more basic version of the machine instead of going for the high-end models. Why not start with the basic models and then start upgrading? It will help you to fit the purchase within the budget that you have decided at the beginning. Also, it will give you the time to decide whether spending further on the machine will be feasible.
Quality of the manufacturer
No one can deny that the quality of the Metal Engraving Machine will vary from one company to another, depending on the manufacturer. If you choose a premium manufacturer, you may have to shed some more money, but the final machine will be durable and productive. It is better to think long-term as it is pointless to spend huge amounts buying such machines again and again. Consider all the parameters and then decide which machine will provide the best function according to the needs of the business. Thorough research into the matter will add to your knowledge and aid in wiser decision-making. For more information visit here: Factronics USA
Tuesday, 14 September 2021
How Metal Marking Machines In Miami Use Powerful Laser Beam Function?
Different types of metal marking machines in Miami are used in order to print important data on products or packaging. These data include different types of information about products or packaging, such as serial number or batch number, date of manufacturing or expiry or 2D barcodes etc. In yesteryears, the hand-stamping method was used in order to print this type of information. This marking technique is suitable for a low volume of items.
However, it is a time-consuming task to mark a bulk of materials in this method. It is equally impossible to use the hand-stamping method in order to consecutively mark the substrates with different types of data. This method cannot be used in order to mark the products made of glass or some types of plastic. These days, advanced printing machines are used in order to mark a large number of products or packaging within a short period of time.
The laser marking machines are one type of metal marking machines in Miami. These machines can be used to mark a wide variety of materials along with metals. They alter the properties of a material’s surface and change its appearance in the process. Thus, a surface is marked when the concentrated beams of light interact with specified areas of a substrate. The laser marking machines are used by many manufacturing or distributing companies these days. They mark various surfaces with numbers, texts or images using powerful laser beams. These marks are deeply etched, engraved or annealed on the surface. You can even mark a surface with customized designs when you use laser beams for marking.
The metal marking machines in Miami that use laser beams to etch, engrave, or anneal texts or images are automated devices and can mark a large number of materials within a short span of time. It is possible to mark various materials with precise, high-contrast and high-quality marks using focused beam of light. These marks can be easily read by humans and scanned by machines.
The metal marking machines in Miami that use laser to mark surfaces work in different ways. For example, most of the laser marking machines etch or engrave a surface with texts, numbers or images. The engraved marks are deeper than the etched marks. This is the only difference between the etching and engraving techniques using laser. When the laser beam targets a particular area of a material, the heat of the light energy alters the surface. Thus, it is possible to etch engrave indelible and comprehensible data using laser.
Some metal marking machines in Miami use laser for localized heating of a particular area of a metallic surface to change the color. This process of marking is known as laser annealing. The color of the heated surface changes to yellow, green or red depending upon the type of the material. However, the application of laser does not damage the surface. For more information visit here: Factronics USA